Pursuant to its corporate philosophy of striving for continuous improvement and betterment, the Company has located its Export oriented manufacturing operations at the state-of-the-art plant at Jawaharpur. This Global Business Unit (GBU) possesses a strong manufacturing infrastructure that is designed to meet the most stringent international standards. The land area of plant is about 35,000 Sq. Meter, while the constructed area in Phase –I is around 10,000Sq.Meter.
Truly unique in every sense of the term, the Plant’s standards and facilities can match any other, worldwide. Seven ‘zones of cleanliness’ have been defined and adhered to, as per the GMP guidelines of the European Union. Some of the salient features of the design concepts:
- No wood or asbestos component.
- Each zone has separate AHUs (Air Handling Units), dehumidification unit and dust extraction systems.
- Segregation of every critical processing activity in each zone, to avoid cross-contamination.
- Adherence to stringent specifications of USFDA, MCA ( UK), MCC ( South Africa) and TGA ( Australia).
- Air environment conditioned in each area with respect to temperature, humidity, filtration, particle counts, etc.
- The equipments are flameproof.
- The power supply to the critical (Water, HVAC) systems is backed by DG set supply to maintain condition.
The Plant is equipped with modern high-speed machines and integrated packaging lines to be cost efficient.
The major processing equipments include:
- Rapid Mixer Granulator
- Fluid Bed Dryer
- Conta Blender
- Tablet Compression Machines
- Auto Coaters
- Blister Packing Machine for Alu-Alu Blister and others
- Stripping Machine
- Cartonator
- Automatic Bar Coding Machine
- Auto Weighing Machine
Production Capacity
S. No. |
DOSAGE FORM |
CAPACITY (MILLION/ANNUM/SHIFT )
|
1
|
TABLETS
|
750
|
2
|
CAPSULES(Hard Gelatin)
|
78
|
3.
|
DRY SYRUPS
|
4.5
|
Apart from manufacturing facility, there is a Pilot Plant, equipped with similar equipments and facility as that of simulated condition of production to take up the pilot batches.